Outsource Technical Concepts - Our Capabilities

Capabilities

Product Design/Development

  • Concept Generation
  • Analysis
  • Component Stack-up Analysis
  • Fault Analysis
  • Design for Manufacturability
  • 3D Modelling
  • 2D Blueprints
  • DFMEA
  • Manufacture Process Mapping

 

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Fixtures

  • Machining Fixtures
  • Grinding Fixtures
  • Assembly Fixtures
  • Test Fixtures
  • CMM Fixtures
  • Comparator Fixtures
  • Inspection Fixtures
  • Coating Fixtures
  • Dipping Fixtures

 

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Gauges

  • Attribute Gauges Go/No-Go
  • Functional Gauges
  • Ring Gauges
  • Plug Gauges
  • Thread Gauges
  • Profile Gauges
  • Gauges supplied with Gauge R&R

 

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Inspection Systems

  • Mix Avoidance –
    Product Identification Systems
  • Automated Inspection Systems
  • Contact Inspection Systems
  • Non-Contact Inspection Systems
  • Inspection Systems integrated to Automated Processes
  • Tensile and Compression
    Test Systems
  • Weigh and
    Inspection Systems
  • SAT and FAT Included

 

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Tooling

  • Soft Tooling
  • Rapid Prototyping
  • Hard Tooling
  • Certified and Validated Tooling
  • Consumable/Spares Tooling
  • Moulds
  • Presstools
  • Forming Tools
  • Packaging Tooling
  • Skin-Packaging Tooling

 

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Equipment

  • Assembly Equipment
  • Test Equipment
  • Inspection Equipment
  • Semi-Automated Desktop Units
  • Process Equipment Improvements
  • Equipment Yield Improvements
  • Crimping Units
  • UV Cure Units
  • Polymer Bonding Units
  • Tube Cutting Units
  • Tube Flaring Units
  • Tube Forming Units
  • Laser Marking systems
  • Laser Cutting Systems
  • 2D Matrix Barcode Systems

 

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CAD Softwares

  • Creo/Pro-Engineer
  • Solidworks
  • Unigraphics NX

 

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Design Controls

  • DFMEA
  • PFMEA
  • MFMEA
  • Lean Sigma Approach
  • Bill of Works includes Materials and Validation Specifics
  • CAD Files controlled by Server Version Control

 

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Project Controls

  • Dedicated Project Manager
  • Document Revision Control
  • Project Management Software
  • Projects On-line for Client access
  • FTP Site for Large Data Transfer
  • Pre-Planning and Project Phases
  • Project Phase Reviews
  • Regular Project Updates
  • Detailed Project Plans

 

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Sourcing Controls

  • Vendor Qualification and Monitoring
  • Vendor Capability Matrix
  • Global Vendor Base
  • Independent Component Inspection Verification
 

 

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Quality Systems

  • Detailed Sales Scope Document
  • Detailed Design Brief
  • CAPA Systems
  • Six Sigma Black Belt
  • Procedures, Forms and Records Controls
  • Data Retention
  • Experienced Quality Manager
  • Ability to incorporate Client Procedures and
    Work Instructions for Project Use
 

 

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Lean

  • Organisation wide integration of Lean
  • Staff are Lean Trained
  • Lean Manufacturing Methods/SMED
  • Lean Introduction of New Products on Existing Product Lines
 

 

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Validation

  • Document Matrix
  • Master Validation Plan
  • Quality Plan
  • Project Plan
  • User Requirement Specification
  • Functional Design Specification
  • Software Design Specification
  • Hardware Design Specification
  • Module Design Specification
  • Lot Data System
  • Motion System
  • Measurement System
  • Recipe Management
  • Reporting System
     
  • Requirement Trace Matrix
  • Source Code Review
  • Module Testing (Test Scripts)
  • Factory Acceptance Test
  • Site Acceptance Test
  • Installation Qualification Protocol
  • IQ Report
  • Operation Qualification Protocol
  • OQ Report
  • Performance Qualification Protocol
  • PQ Report
  • OEM Manual
  • Control Schematics
  • Control Panel Drawings
     
  • Equipment Assembly Drawings
  • Fixture Drawings
  • Bill of Materials
  • Spare Parts List
  • PLC Program
  • HMI Program
  • Standard Operating Procedures
  • Back-Up and Restore
  • Diaster Recovery Procedure
  • Design Review
  • Risk Assessment (FMEA)
  • Design FMEA
  • System FMEA

 

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