Outsource Technical Concepts - Our Capabilities

Capabilities

Product Design/Development

  • Concept Generation
  • Analysis
  • Component Stack-up Analysis
  • Fault Analysis
  • Design for Manufacturability
  • 3D Modelling
  • 2D Blueprints
  • DFMEA
  • Manufacture Process Mapping

 

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Fixtures

  • Machining Fixtures
  • Grinding Fixtures
  • Assembly Fixtures
  • Test Fixtures
  • CMM Fixtures
  • Comparator Fixtures
  • Inspection Fixtures
  • Coating Fixtures
  • Dipping Fixtures

 

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Gauges

  • Attribute Gauges Go/No-Go
  • Functional Gauges
  • Ring Gauges
  • Plug Gauges
  • Thread Gauges
  • Profile Gauges
  • Gauges supplied with Gauge R&R

 

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Inspection Systems

  • Mix Avoidance –
    Product Identification Systems
  • Automated Inspection Systems
  • Contact Inspection Systems
  • Non-Contact Inspection Systems
  • Inspection Systems integrated to Automated Processes
  • Tensile and Compression
    Test Systems
  • Weigh and
    Inspection Systems
  • SAT and FAT Included

 

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Tooling

  • Soft Tooling
  • Rapid Prototyping
  • Hard Tooling
  • Certified and Validated Tooling
  • Consumable/Spares Tooling
  • Moulds
  • Presstools
  • Forming Tools
  • Packaging Tooling
  • Skin-Packaging Tooling

 

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Equipment

  • Assembly Equipment
  • Test Equipment
  • Inspection Equipment
  • Semi-Automated Desktop Units
  • Process Equipment Improvements
  • Equipment Yield Improvements
  • Crimping Units
  • UV Cure Units
  • Polymer Bonding Units
  • Tube Cutting Units
  • Tube Flaring Units
  • Tube Forming Units
  • Laser Marking systems
  • Laser Cutting Systems
  • 2D Matrix Barcode Systems

 

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CAD Softwares

  • Creo/Pro-Engineer
  • Solidworks
  • Unigraphics NX

 

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Design Controls

  • DFMEA
  • PFMEA
  • MFMEA
  • Lean Sigma Approach
  • Bill of Works includes Materials and Validation Specifics
  • CAD Files controlled by Server Version Control

 

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Project Controls

  • Dedicated Project Manager
  • Document Revision Control
  • Project Management Software
  • Projects On-line for Client access
  • FTP Site for Large Data Transfer
  • Pre-Planning and Project Phases
  • Project Phase Reviews
  • Regular Project Updates
  • Detailed Project Plans

 

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Sourcing Controls

  • Vendor Qualification and Monitoring
  • Vendor Capability Matrix
  • Global Vendor Base
  • Independent Component Inspection Verification
  

 

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Quality Systems

  • Detailed Sales Scope Document
  • Detailed Design Brief
  • CAPA Systems
  • Six Sigma Black Belt
  • Procedures, Forms and Records Controls
  • Data Retention
  • Experienced Quality Manager
  • Ability to incorporate Client Procedures and
    Work Instructions for Project Use
  

 

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Lean

  • Organisation wide integration of Lean
  • Staff are Lean Trained
  • Lean Manufacturing Methods/SMED
  • Lean Introduction of New Products on Existing Product Lines
  

 

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Validation

  • Document Matrix
  • Master Validation Plan
  • Quality Plan
  • Project Plan
  • User Requirement Specification
  • Functional Design Specification
  • Software Design Specification
  • Hardware Design Specification
  • Module Design Specification
  • Lot Data System
  • Motion System
  • Measurement System
  • Recipe Management
  • Reporting System
     
  • Requirement Trace Matrix
  • Source Code Review
  • Module Testing (Test Scripts)
  • Factory Acceptance Test
  • Site Acceptance Test
  • Installation Qualification Protocol
  • IQ Report
  • Operation Qualification Protocol
  • OQ Report
  • Performance Qualification Protocol
  • PQ Report
  • OEM Manual
  • Control Schematics
  • Control Panel Drawings
     
  • Equipment Assembly Drawings
  • Fixture Drawings
  • Bill of Materials
  • Spare Parts List
  • PLC Program
  • HMI Program
  • Standard Operating Procedures
  • Back-Up and Restore
  • Diaster Recovery Procedure
  • Design Review
  • Risk Assessment (FMEA)
  • Design FMEA
  • System FMEA

 

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  • What our Customers Say

    • " A short note to let you know that today, we reached a significant milestone on our project. We have cut our first live work order and also completed the majority of the launch quantity for the product. We hope to be shipping product by the end of next week. This is the culmination of about […]"


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